JTV Manufacturing is a contract manufacturer offering custom laser cutting, welding, CNC milling, and CNC brake and saw services to clients across a range of industries. Located in Sutherland, Iowa, our 85,000-square-foot production facility and growing workforce allow us to serve a large customer base in the Midwest while also offering worldwide shipping.
Cities We Provide Laser Cutting Services To
While our products are distributed worldwide, our convenient Midwest location has made us a trusted local contract manufacturer for clients in the following areas:
An in-house fleet of semi-tractors, flatbed trailers, and vans allows us to ensure quick, hassle-free delivery to customers within a 350-mile radius of our facility. Our goal is to consistently provide the highest quality parts while adhering to each customer’s unique timeline.
Laser Cutting Services
Using state-of-the-art laser centers and plasma tables, JTV offers fast and accurate laser cutting of carbon steel, stainless steel, aluminum, and other materials. Our skilled craftsmen perform high-precision cuts that eliminate the need for additional finishing services. The cutting process is also largely automated, allowing us to ensure the highest quality of work while minimizing costs.
Our Iowa laser technology capabilities include:
- Cutting materials with thicknesses up to 1¼”
- Handling workpieces as large as 80” x 160”
- Cutting complex shapes and sharp angles while maintaining exceptional precision
Welding uses high heat and pressure to melt and fuse metals, which is essential for creating large metal structures or performing repairs on damaged sections of metal. At JTV, we perform MIG, TIG, and robotic welding on carbon steel. Our diverse welding services allow us to customize the welding process to suit each customer’s quality, throughput, and timeline requirements.
Our in-house welding stations include:
- 15 Miller MIG Welding Stations
- Miller Syncrowave TIG Welding Station
- Miller PerformArc Robotic Welding System
- Genesis Versa RC3L Robotic Welder
- Panasonic 350-AMP Two-Station Robotic Welder
CNC Milling Services
CNC milling uses pre-programmed computer software and rotating cutting tools to selectively remove material from a workpiece to achieve the desired shape. This process can be used to create finished custom parts from raw materials or to add finishing features to a machined component.
Using advanced CNC machining centers, JTV provides custom milling services for a range of materials and designs. Our equipment ensures high precision while making the milling process more efficient and affordable.
Our facility is equipped with:
- Mazak MTV 815/120 Vertical Center
- Mazak V-515 CNC Vertical Machining Center
- Mazak V-414 CNC Vertical Machining Center
- Mazak Integrex 200-II SY
- Mazak Quick Turn Nexus 350-II MY
- Mazak Quick Turn Nexus 250-II MSY
- Mazak Multiplex 6200 Y CNC Turning Center
- Mazak Quick Turn 18M Mark II
CNC Brake and Saw Services
CNC brake presses and saws are computer-controlled fabrication machines that bend, form, and cut sheet metal and other materials into various shapes. Brake presses bend sheet metal at precise angles using a punch and die combination, while saws perform highly accurate cuts of materials with varying sizes and thicknesses. The power and accuracy of CNC saws make them ideal for dimensioning large metal parts.
At JTV, our CNC brake and saw services allow us to meet a range of metal bending and cutting needs. Our equipment includes:
- Ermaksan EVO III Brake Press
- Nishijima NHC-130NC Cold Saw
- Ermak CNC Sap Press Brake
- Hurco PRDC 4300-200 Press Brake
- Piranha 65-8 CNC Hydraulic Press
- Piranha P-50 Ironworker
- Hyd-Mech M-16A
- Hyd-Mech V-22A
- Hyd-Mech V-28A
Why Work with JTV Manufacturing, Inc.
At JTV, we work hard to provide consistent, high-quality fabrication services to our diverse customer base in the Midwest area and beyond. Our efficient machining process and in-house fleet of vehicles allow us to meet strict deadlines without sacrificing quality.
Offering quick turnaround times, we adhere to strict JIT delivery schedules for turnkey manufacturing in Iowa as well as short-run production needs. We also work closely with local machining and paint specialists to provide finished products that meet various customer requirements.